EQUISET

Ultrasonic fatigue testing system, USF-2000A

Shimadzu (Japan)

Description

The Shimadzu USF-2000A ultrasonic fatigue testing system is designed for accelerated investigation of fatigue life in metallic materials at very high cycle counts (VHCF). A piezoelectric transducer and resonant horn produce longitudinal oscillations at approximately 20 kHz, allowing tests to 10⁹ cycles in about 14 hours rather than many weeks.

The system requires specimens whose geometry and material properties enable resonance near 20 kHz. Horn-tip displacement amplitude ranges from ±10 to ±50 µm, while actual specimen stress depends on geometry and material properties. The method is particularly useful for high-strength steels, aluminum and titanium alloys, and fatigue-fracture investigations.

Features

  • Ultrasonic resonant loading at approximately 20 kHz.
  • Accelerated testing in the gigacycle fatigue regime.
  • Horn-tip displacement amplitude of ±10 to ±50 µm.
  • Stress control based on vibration amplitude and specimen geometry.
  • Specimen cooling and temperature monitoring for extended tests.
  • Specimens must support resonance at the required frequency; highly self-heating materials may be unsuitable.

Technical Specifications

Loading principle Piezoelectric resonant ultrasonic vibration
Test frequency 20 kHz ±500 Hz; recommended ±30 Hz around 20 kHz
Horn-tip amplitude ±10 to ±50 µm
Stress ratio R = −1
Test duration 10⁹ cycles — approx. 14 h; 10¹⁰ cycles — approx. 6 days
Test materials Metals and alloys that can resonate near 20 kHz without significant self-heating
Specimen cooling Compressed-air cooling; compressor not included as standard

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