EQUISET

Ultrasonic optical flaw detector, MIV-X

Shimadzu (Japan)

Description

The Shimadzu MIV-X (MAIVIS) ultrasonic optical flaw detector is a non-destructive testing system for locating cracks, voids, coating delamination, and joint defects, primarily at or near material surfaces. It is designed for inspecting metals, ceramics, composites, and multi-material structures, including adhesive and multilayer joints.

The system uses ultrasonic optical flaw detection: an ultrasonic oscillator excites the specimen, while laser illumination and a camera capture microscopic surface displacements. By combining speckle shearing interferometry with stroboscopic imaging, the software visualizes ultrasonic wave propagation. Disturbances in the wavefield help locate potential flaws without destroying the inspected component.

Unlike conventional sequential scanning with an ultrasonic probe, the MIV-X allows inspection of the wavefield across the camera’s field of view. Depending on camera distance, the inspection area ranges from approximately 100 × 150 to 400 × 600 mm. Under suitable conditions, the minimum detectable flaw size is approximately 1 mm, or approximately 0.5 mm with the optional optical zoom set. Actual detection performance depends on material properties, geometry, and inspection conditions.

Features

  • Ultrasonic excitation from 20 to 400 kHz with optical visualization of the wavefield.
  • Inspection of a wide surface area in a single observation sequence.
  • Software noise removal, background-wave filtering, flaw marking, and dimension measurements.
  • Automatic inspection-condition search, frequency scanning, and result storage.
  • Optional camera stand and optical zoom set for different inspection configurations.

Applications

  • Detecting cracks below films and coatings and local surface discontinuities.
  • Inspection of paint, protective, and thermal-spray coating delamination.
  • Investigation of adhesive joints between composites and metals, as well as dissimilar-material joints.
  • Non-destructive inspection in materials science, mechanical engineering, transport, and electronics manufacturing.

The method is primarily intended for surface and near-surface flaws and complements conventional ultrasonic testing. The computer, couplant, power cable, and camera stand are not included in the manufacturer’s base universal set.

Technical Specifications

Inspection method Ultrasonic optical flaw detection (speckle shearing interferometry with stroboscopic imaging)
Ultrasonic excitation frequency 20–400 kHz
Camera-to-specimen distance 250–1000 mm (standard optics)
Inspection area At 250 mm — approx. 100 × 150 mm; at 500 mm — 200 × 300 mm; at 1000 mm — 400 × 600 mm
Minimum detectable flaw size Approx. Ø1 mm at a camera distance of 250 mm; depends on specimen and conditions
Optional optical zoom Distance 50–200 mm; area approx. 28 × 42 mm at 50 mm; flaw detection from approx. Ø0.5 mm under suitable conditions
Inspection time Approx. 25 s or less (observation and analysis, excluding setup time)
Inspectable materials Metals, ceramics, composites, dissimilar-material joints
Minimum surface curvature radius Approx. R150 mm (250 mm); R300 mm (500 mm); R600 mm (1000 mm)
Software functions Frequency scanning, automatic condition search, noise removal, background-wave filtering, defect marking and measurement, defect-rate calculation, data storage
Laser safety class Class 1 (IEC 60825-1)
Power requirements 100–230 V, single-phase; 250 VA
Operating temperature +10 to +30 °C
Camera unit: dimensions and weight 180 × 170 × 88 mm; approx. 2.7 kg
Control unit: dimensions and weight 165 × 390 × 406 mm; approx. 12 kg
Ultrasonic oscillator: dimensions and weight Ø60 × 60 mm; approx. 0.9 kg

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